Tooling Solutions

The constraints of traditional machining techniques used for tooling manufacturing drive the competitiveness, precision and efficiency of diecasting and plastic injection molding in a variety of industries.

Improvements in tooling manufacturing rely on taking advantage of new technologies, using superior materials and optimizing manufacturing to create innovations in molds, dies and tools.

The Amaero team provides our tooling manufacturing customers with extensive metal casting and injection molding experience, world-class R&D capability and expertise in 3D metal printing to experience significant manufacturing productivity improvements that include:

Faster tooling manufacturing
Ability to localize the tooling manufacture near the point of use
Improved tooling design, which leads to higher productivity in the component manufacturing processes
Shorter lead times for prototype parts, tool manufacture and production
More complex tool designs incorporating features previously not possible, such as close to the cavity, matrix structures and venting
Use of conformal cooling to reduce cycle times and increase productivity
Reduced thermal fatigue to improve the overall mold life
Improved product quality and fewer rejects
Reduced heat checking and soldering
Optimized product design with less material and lightweight
Bridge production tools
Replacement inserts for high wear areas

With our integrated research, design, prototyping, manufacturing and machine sales services, we help our tooling manufacturing customers increase efficiency, robustness and precision.

Our Tooling Services

We provide our tooling manufacturing customers with world-class research and development capability, high-end technical advice and extensive experience in design for additive manufacturing to improve tooling manufacturing productivity, precision and efficiency.

Amaero utilizes a range of tool steel powders, including Maraging Steel (MS1), Hot work tool steels (H13), stainless steels, Hastelloy, INVAR36 and Cobalt Chrome, to provide a robust, high strength and optimal product.

With three manufacturing facilities, access to two leading research Universities, a robust supply chain, and proven expertise in product design and optimization, Amaero creates specialized tooling for the following manufacturing processes:

Diecasting used in the following industries:

•Automotive
•Industrial products
•Building products

Plastic injection molding used in the following industries:

•Automotive
•Food packaging
•Consumer goods
•Industrial products

Rubber molding used in the following industries:

•Automotive
•Industrial products
•Heavy engineering
•Clothing and footwear
•Healthcare

Glass processing used in the following industries:

•Building products
•Automotive

Why Partner With Us?

Amaero's tooling manufacturing experience in diecasting and plastic injection molding
enables us to deliver world-first results, such as:

Exclusive North American distribution agreement to sell the safest and most cost competitive metal 3D printing equipment available (Amaero SP series)
Amaero is co-located with the world’s largest dedicated metal additive manufacturing R&D facility with daily access to 50+ research scientists focused on providing solutions for Amaero customers
Proven track record in providing conformal cooling mold inserts made from MS1 and H13
Committed to delivering quality focused on safety, reliability and meeting aerospace regulatory compliance under our AS 9100D certified quality management system
Partnerships with world-class additive manufacturing research universities including Monash University (MCAM) and University of Adelaide to provide access to world class non-destructive testing facilities to assure product integrity and reduced qualification lead time
Exclusive rights to patented high performance Beta Ti alloy developed by MCAM that is a new heat-treatable high strength titanium alloy that has a higher fatigue strength and fivefold increase in fatigue life compared to Ti64 and Beta-C Ti
Exclusive rights to patented high operating temperature aluminum alloy developed by MCAM that has superior strength and durability at high operating temperatures
Offering certified training through our partnership with Monash University

Tooling

Tooling Solutions

Our Tooling Services

Why Partner With Us?

Amaero International Limited (ASX:3DA) Helps Our Customers Deliver on Challenging Opportunities Through World-Leading Research and Technology